In Depth Process of Davao Light & Power Company Project (Part 1)

In the year 2023 we started (ongoing) one of our biggest project successfully with Davao Light and Power Company (DLPC); Making of NEMA1, NEMA3R and NEMA4X Freestanding Electrical Panels.

This is the first part of the in depth process of how Am-Pro Industrial got to successfully deliver the project.

Specific Needs Of Davao Light  That Led To The Initiation Of This Project

Before the Davao Light (DLPC) contractor arrived to a decision that AM-PRO will be their choice to make for their Panel Requirement Especially the MERGING PANEL PT Boxes they gave an instruction how it make the IP65 Protection prior to powder coating of the panel and all of these standard are met by AM-PRO during the plant visit of DLPC Personnel and also the ampro personnel answered all their question about the process and that’s why Davao Light gave the green light to do to our fabrication.

The Electrical Boxes Designed To Meet These Specific Needs

The design of the Panels has been done by our engineers at our office. They started off by the requirements and the dimensions of the Panel Boxes given by DLPC and it was a back and forth process of submitting new designs and getting approval for every step until the final approval was given by the client. There are a lot of types of standards to be followed depending on the usage of the panel whether it's indoor or outdoor but sometimes the design was coming from the client DLPC and it must have strictly followed.

The Process Of Producing Electrical Boxes

For the processing of our electrical boxes we make a solution to the requirements given by the client to us. Before we do it in the fabrication area, we make a Single Diagram and Shop Drawing and approve it with the client before making a job order and start working on the electrical boxes in the fabrication area.

Challenges Am-Pro Industrial Encountered During The Production Process And How They Were Overcame

1. Design Complexity: Designing electrical panels can be complex, especially when dealing with intricate systems or specific customer requirements. Overcoming this challenge often involves thorough planning, clear communication between design engineers and stakeholders, and leveraging CAD software to visualize and optimize the design. 

2. Material Selection and Sourcing: Choosing the right materials for electrical panels can be challenging due to factors like cost, availability, and compatibility. Overcoming this challenge may involve working closely with suppliers to ensure timely delivery of quality materials and conducting thorough testing to verify compatibility and performance. 

3. Regulatory Compliance: Ensuring compliance with industry standards and regulatory requirements is essential but can pose challenges, particularly when dealing with evolving regulations or complex certification processes. Overcoming this challenge often requires staying informed about regulatory updates, conducting regular audits, and collaborating with contractors for the compliance requirements. 

4. Testing and Quality Assurance: Thorough testing and quality assurance are critical to ensure the reliability and safety of electrical panels. Challenges may arise in developing comprehensive test plans, conducting rigorous testing, and addressing any issues identified during testing. Overcoming this challenge may involve investing in advanced testing equipment, implementing stringent quality control processes, and continuously refining testing procedures based on feedback and lessons learned. 

5. Supply Chain Disruptions: Disruptions in the supply chain, such as material shortages or transportation delays, can impact production schedules and project timelines. Overcoming this challenge may involve diversifying suppliers, maintaining buffer stocks of critical materials, and establishing contingency plans to mitigate the impact of supply chain disruptions. 

By proactively addressing these challenges and implementing effective strategies for overcoming them, manufacturers can enhance the efficiency, reliability, and quality of their electrical panel production process.

How Did The Team Ensure The Quality And Safety Of The Electrical Boxes?

To ensure the quality of our product, we go through the right process such as automatic bending and cutting machine so we can do the alignment and measurement of cutting plates to make the electrical box and painting process. Before we paint the boxes, they will go through a process similar to the removal of liquid oils then they will go through a process where we will soak them in chemicals to remove the chemicals that harm the powder coat, before going through the powder coating process.

This is the end of the first part of the in depth process of our project with Davao Light and Power Company (DLPC).

Stay tuned for the second and last part of this blog post and finally thank you for reading and taking interest into our work process.

Meanwhile don't forget to checkout our products and contact us if you need our services.